First Wave Manuals
3. Chemistry Setting Adjustment
CHEMISTRY SETTING AND ADJUSTMENT Goals of Chemical Treatment System Type Microscreen filtrate TSS Size of flocs on microscreen Strength of flocs on microscreen Goals First Wave System <15% of Inlet Manure TSS Large Strong Goals Plant System (Second ...
4. Microscreen Setup and Operation
MICROSCREEN Microscreen Setup Proper setup of the Microscreen involves adjusting two devices to ensure effective draining of solids through the screen surface. These devices are the floc tank adjustment and the screen angle adjustment. FLOC TANK ...
5. Screw Press Setup and Operation
SCREW PRESS When operating the screw press, adjustments may be necessary to achieve the desired moisture content in the solids. The moisture content can be controlled by adjusting the pressure at the outlet of the screw press. Here are some ...
6. Floc Tank Setup, Optimization and Operation
FLOCCULATION TANK The flocculation tank plays a crucial role in the treatment process by mixing the injected polymer with the manure before it flows over the Microscreen unit. To ensure effective floc formation while minimizing the use of chemicals, ...
7. Lab Analysis
The First Wave system is equipped with an online log sheet system that automatically records and sends pressure, flow data, and conductivity to the LWR Innovation Centre. If equipped with grōControl, Total Suspended Solids (TSS) measurements are also ...
8. Remote Access
REMOTE ACCESS The First Wave system is equipped with a remote access feature that allows operators to log on remotely and monitor the system's operation. This feature also includes email notifications to alert operators of any system shutdowns or ...
10. Filtrate Tank Level Sensor and Switch Cleaning
FILTRATE TANK LEVEL SWITCH CLEANING To maintain the proper functioning of the level sensors/switches in the holding tank after the Microscreen, it is necessary to periodically clean them to remove any accumulated solids. LEVEL SENSOR/SWITCH CLEANING ...
11. Maintenance Summary
MAINTENANCE TASKS DAILY WEEKLY MONTHLY ANNUALY Every 2 years Drain and clean filtrate tank V-170 X Inspect to make sure all polymer distribution lines are clear and free flowing X Inspect screen for tares or damages X Drain and clean screw press ...
12. General Troubleshooting
SYMPTOM CAUSE ACTION System won't start ESD Button Pushed Check that all ESD buttons are in their "OUT" position. Press 'RESET' Button Main Feeder Protection Tripped Check feeder protection for blown fuse or tripped circuit breaker. Check wiring for ...
APENDIX A: THE POLYFAST SYSTEM
LWR’s PolyFAST unit is specifically designed to automatically prepare a 0.5% concentration of grō17 polymer, ensuring smooth system operation with minimal supervision or operator intervention. It is essential to calibrate the unit during the initial ...
Appendix B: groControl System
The grōCONTROL system is designed to enhance the operation of the First Wave system by automating the TSS (Total Suspended Solids) and pH readings of the process liquids at specified time intervals. When grōCONTROL is activated, it will automatically ...
Appendix C: System Initial Startup
WARNING: Before starting up the system, ensure that all isolation valves are fully open and all vessel drains are fully closed. Failure to do so may result in improper system operation. 1. SYSTEM STARTUP FIRST WAVE SPROUT/10/40/85: V/P/G/SP-XXX-1 ...
2. System Startup and Shutdown
SYSTEM STARTUP AND SHUTDOWN WARNING: Before starting up the system, ensure that all isolation valves are fully open, and all vessel drains are fully closed. Refer to Appendix C for initial startup procedures. STARTUP Before initiating the system ...
1. Touch Screen Operation
TOUCH SCREEN OPERATION The system control panel features an operator display that allows you to control and navigate the system using the touchscreen interface. To operate the touch screen: 1. NAVIGATION: To switch between different screens, press ...